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KALCERAM-K installed on KALFIX E10 (January 2019)

• The coke comes off the ramp completely;
• No abrasions, chips or cracks were found;
• A decrease in operating costs up to 80% in annual terms;
• Improving the coke quality due to a decrease in coke dust and an increase in turnover when working with metallurgical plants.

Results

• The cost of ramp re-lining is reduced by 40-50%
• Coke quality improvement due to dust amount reducing the and increasing turnover with metallurgical plants
• Reduction of ramp relining cycles due to CERAM-R durability

CERAM-R tiles installation

• Thin KALCERAM-K tiles 40mm thick are laid on the ramp slab using special KALFIX mortar
• The base of the tile should be flat and hard without cracks, moisture
• If the tiles are not laid in KALFIX, we cannot take over responsibility for how it will show itself in further operation.

Benefits

• Tightness
• Reduced mechanical stress
• Even load distribution on the tiles
• Longer service life

We do not recommend placing tiles in an arbitrary manner on a sandy substrate.

Coke ramp plate, top edge

• High-chromium wear-resistant corner of the top edge made of KALMETALL C155

Benefits

• Fastening system versatility
• Protection of the first row of tiles from mechanical shock

Coke ramp plate, bottom edge

• The proposed solution is from KALMETALL C155 

Benefits:

• Corners can be replaced
• Easy installation
• Support / prevention of the lining „sliding“
• Ready-made modules / molds for the corner plates production

Column Lining

• Columns are lined with PROTECT material along the entire perimeter of the column (up to a height of 1 meter)
• PROTECT — is a high-strength, wear-resistant concrete with application temperatures up to 1200 °С
• The recommended layer thickness is ~ 25-30mm

Benefits

• High resistance to chemical and abrasive wear, high shock resistance

References

KALCERAM-K has been successfully used for many years in the following coke plants:

• Arcelor Mittal (Sidmar), Gent, Belgium
• HKM, Duisburg, Germany
• Thyssen, Duisburg, Germany
• Dillinger Huette, Dillingen, Germany
• Voestаlpine, Linz, Austria
• PJSC Zaporizhcoke (Metinvest), Zaporizhje, Ukraine
• PJSC Dneprodzerzhinsky Coke Plant (Kamenskoe, Ukraine)
• PJSC Yuzkoks (Kamenskoe, Ukraine)
• PJSC Avdeevsky Coke Plant (Avdievka, Ukraine)
• PJSC MK Azovstal (Mariupol, Ukraine)
• Arcelor Mittal, Krivij Rih, Ukraine (test area, tiles only)

AM Gent

• The example of KALCERAM-K, ArcelorMittal Gent (Belgium)

ТК Duisburg, German

• The example Thyssen Krupp, Duisburg Germany